High-Quality Die Casting | Fabricated & Machined Products
PHB promises delivery of high-quality diecast, fabricated and machined products through process development and advanced product quality planning (APQP). We use CMM precision measurement and software, 1st article inspections, in-process inspections, and final inspections to control quality through the entire production process. Our quality planning experts use the core tools – APQP, FMEA, PPAP, MSA, and SPC to ensure production is capable of delivery of a quality product.
An IATF 16949 Certified Manufacturer & Supplier
PHB Quality Systems place emphasis on customer satisfaction and the foundation for providing exceptional products that meet specifications and exceed customer expectations. As an IATF 16949 certified manufacturer and supplier, PHB continually aligns our manufacturing quality and organization at the highest levels.
PHB quality system capabilities
PHB has the facilities to 3D scan and reverse engineer with DMIS based DCC CMM, technology allowing for rapid identification and mapping of all product characteristics. By also verifying product quality via x-ray, spectrometry, particle inspection, vacuum decay and mass flow testing, and vision inspection with thermal imaging, you can expect the highest possible quality end result. PHB reduces variation in the manufacturing process to control costs and reduce rejects with Six Sigma activities. Black belt and Green belt projects drive improvement through lean activities, sampling, and numerical evaluation of metrics, design of experiments, and variation studies. PHB Quality systems promote proactive defect prevention rather than reactive defect detection throughout the entire corporation.
cognex vision system
PHB utilizes a state-of-the-art vision system for verification and optimization of certain common vision tasks, such as checking for the presence or absence of parts and features, inspecting and identifying parts, and detecting defects. PHB has manufactured die-cast parts that can function only if every intricate component has been included through the casting process. PHB can promise the highest level of quality and part performance for industries such as the pharmaceutical, automotive, healthcare, aerospace, and consumer products manufacturing.
The FARO Edge ScanArm®
In order to create the highest quality castings and tooling, PHB has acquired a new, non-contact portable laser line scanner. The laser/scanner is used for product development, inspection, and quality control, and offers capabilities such as point cloud comparison with CAD, rapid prototyping, reverse engineering, and 3D modeling. Some of the FARO Edge ScanArm® capabilities are:
- Non-contact inspection of parts, castings and tooling
- Direct to CAD comparisons
- Assist in reverse engineering
- Compatible with Polyworks Inspection software
Our customers demand cost effective components with the highest levels of quality, reliability and on-time delivery. PHB is committed to these requirements.
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