Large-Scale Design and Manufacturing of Aluminum and Zinc Products
PHB is the preeminent resource for large-scale design and manufacturing of aluminum
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PHB Inc. is a globally recognized provider of high-quality turnkey aluminum and zinc die casting solutions for the automotive, military, and consumer goods industries.
PHB Inc. is a U.S. based die casting manufacturer, and full-service manufacturer of quality products in the aluminum die casting, zinc die casting, and tool & die industries. PHB serves manufacturing companies and OEMs that demand the highest level of quality, and as an ITAR registered, IATF certified die casting company, it allows us to complete projects for government and military work. PHB’s Pennsylvania plant has produced castings for some of the largest OEMs in the United States, ranging from lighting to automotive, appliance, and U.S. military. Our company solves active die casting problems by specializing in turning complex design specifications into a reality for our customers. From mold design and testing to component manufacturing, finishing, and packaging, PHB provides turnkey manufacturing solutions to those in need of aluminum or zinc die casting. Take advantage of PHB’s 100 years of die casting experience and learn more about our specialized services that can benefit your project today.
PHB utilizes expertise in rubber molding and plastics injection molding in the manufacturing of gas masks. From Viton to Neoprene, and custom to standard mixes, PHB is a leader in rubber and plastics.
PHB’s 158k square foot CNC machining facility and expert staff can service all of your needs in machining and fabrication, turning, milling, drilling, boring, and tapping.
PHB die casting division is a global leader in complex and thin walled aluminum die cast products. With expertise in prototyping, and high or low volume production, make us your choice for aluminum die cast.
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PHB delivers comprehensive turnkey die-casting solutions, underpinned by robust engineering support that spans the entire production cycle. Our engineering team engages with customers early in the development process, collaborating closely with clients to optimize part designs for manufacturability, efficiency, and reducing costs. Utilizing advanced tools like PTC Creo for die design and MAGMAsoft® for mold flow analysis, PHB ensures precision and quality in every project. Our in-house capabilities encompass aluminum and zinc die casting, CNC machining, and tool & die services, all within a 750,000-square-foot PA facility. This fully integrated approach allows PHB to manage projects from concept through production, offering OEMs a single-source solution that emphasizes cost-effectiveness, quality, and timely delivery.
PHB is certified for the International Standards System IATF16949 for manufacturing companies. Our company’s Quality Assurance uses state of the art process monitoring systems to meet the highest standards in aluminum die casting, zinc die casting, CNC machining, rubber molding, and injection molded plastics. PHB Corporation also serves international clients with die casting mold making for aluminum, zinc, rubber, and plastics. We have solved problems including complex automotive lighting, multiple cavity castings for pressure die casting, and large die casting molds.
PHB’s engineering and manufacturing staff reduces costs on existing and next generation programs. These reductions are achieved through early involvement in part design to ensure manufacturability, multi-cavitation design and metal programs. We use top of the line software in all of our plants including AutoCAD, Pro-E, Creo, and MAGMAsoft®. The end goal of our prototyping and early involvement is to produce molds and end products in a turn-key die casting process that give the end user the highest quality molds and the highest quality diecast products.
In addition to our capabilities as a large scale die casting manufacturer, our other division, PHB Machining offers close tolerance CNC machining capability in turning, milling, drilling, boring and tapping. We also offer assembly, wet vacuum impregnation (using Imprex 95-1000A resin) and leak testing capability to verify. Our state of the art Quality Assurance Department ensures that all parts meet customer’s specifications. PHB Machining is your one-stop-shop for everything aluminum and zinc die-casting. We have four (4) automatic Coordinate Measuring Machines, which are used for in-process checks, first article layouts, PPAPs, and the generation of statistics. We have in-house Millipore testing that can measure the cleanliness of the machined castings and make sure that our process meets customer standards. We also machine sand cast aluminum, cast iron, cast zinc, and produce machine from solid parts. All of our working holding is designed and built in house allowing for a high degree of customization and short lead times.
We pride ourselves on client satisfaction
Sr. Sourcing Agent
I can send over a PO and not worry about a late delivery or junk product. That performance always makes me want to give a company like that more business.
Aluminum Castings and Bronze Castings
We’ve worked with PHB for a number of years and we are always impressed with their professionalism and their focus on quality.
Quality Engineer
Our die cast tool and trim die are truly unique and PHB dove right in and got it all working again. I was very impressed with the amount of resources they had working on this project. I have not seen the level of attention from any of our other vendors. Their entire team was easy to work with and very knowledgeable, which showed me how serious PHB was about their business and the commitment they have to their customers.
Communications Ind.
We appreciate ALL that you do on a daily basis and hold PHB in very high regard for all the service and understanding you provide year over year. There are many challenges we face to meet our rush requirements and we are very happy to have PHB as a dedicated partner.
Thermal Systems
We would like to compliment the entire staff of employees at PHB that consistently made extra efforts to assist us in completing this tool move on time. The critical timing and high visibility associated with this tool move made selecting the right supplier important. In our business, we must get our products to the customer on schedule. We rely on dependable service from suppliers like PHB to help us keep our schedule and satisfy our customers.
Analyst
I don’t think any of us knew the full scope of challenges that would have to be overcome when we started this project. It speaks volumes for the depth of resources and level of commitment in each of the organizations that the transition went successfully. Thank you everyone for the commendable effort!
Project Manager
We do know this was not an easy task to complete, the print issue really complicated it, but your team took charge of the issue and ensured it was met! Your team’s attention to the details needed made this all happen!
PHB is the preeminent resource for large-scale design and manufacturing of aluminum
PHB offers a wide range of services to facilitate aluminum and zinc
PHB Invests in a New High Tonnage Die Cast Machine PHB, Inc.